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Sheet Metal Fabrication

Custom Duct & Fittings, Built In-House

Rectangular and round duct, spiral, custom fittings, and specialty parts — fabricated in our own shop for commercial HVAC projects across the Gulf Coast.

Sheet Metal Fabrication

An In-House Sheet Metal Shop Backing Every Mechanical Project

BGSN's sheet metal division fabricates commercial HVAC ductwork and custom parts from the ground up — rectangular duct, round and spiral duct, transitions, fittings, plenums, and specialty pieces. By keeping fabrication in-house, we control quality, shorten lead times, and deliver exactly what the job needs.

Our sheet metal shop also serves outside contractors and supply houses as a vendor partner — supplying custom duct and parts to other mechanical and HVAC companies throughout the Gulf Coast region.

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What We Fabricate

Sheet Metal Capabilities

From standard commercial duct runs to one-off custom parts, our shop is built to produce what your project needs.

Rectangular Duct

Custom rectangular ductwork for commercial HVAC systems — sized, sealed, and reinforced to spec for any project.

Custom & Specialty Parts

One-off parts, non-standard sizes, and custom configurations built to drawings or specifications you provide.

Round & Spiral Duct

Round and spiral duct for high-efficiency air distribution, industrial applications, and architecturally exposed runs.

Vendor / Wholesale Supply

We supply duct and sheet metal parts to other contractors and supply houses as a trusted fabrication vendor.

Fittings & Transitions

Elbows, reducers, tees, plenums, transitions, and all the connectors that bring a duct system together.

Submittal-Ready Quoting

Send us your drawings or fill out our submittal forms and we'll quote fast with everything your spec needs.

Leadership Backed by 25+ Years of Experience

Duct 101

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The Fundamentals of Quality Duct Fabrication

Duct fabrication is a critical part of any HVAC system, directly impacting airflow efficiency, system performance, and indoor air quality. Properly designed and fabricated ductwork ensures that air is distributed evenly, energy loss is minimized, and systems operate at peak efficiency.

The duct fabrication process begins with material selection — durable options such as galvanized steel or aluminum, chosen based on the specific demands of the project. From there, our team creates a custom ductwork design that accounts for building size, layout, and ventilation requirements to support efficient airflow throughout the facility.

During fabrication, materials are precisely cut, shaped, and assembled using specialized tools and proven techniques to match exact design specifications. The final step is professional installation, ensuring the ductwork integrates seamlessly with the HVAC system and meets all applicable codes and performance standards.

Rectangular vs. Round & Spiral Duct

  • Rectangular duct — the workhorse of commercial HVAC. Versatile, easy to fit in tight ceiling spaces, and the standard for most office, retail, and institutional projects.

  • Round & spiral duct — more efficient airflow with lower pressure loss, often used in industrial settings, large open spaces, and architecturally exposed installations where the duct itself is part of the design.

Entrusting duct fabrication to skilled professionals — and to a shop that controls the work end to end — ensures accuracy, longevity, and reliable system operation for commercial and industrial environments across the Gulf Coast.

The BGSN Advantage

Why Choose BGSN for Sheet Metal Fabrication

An in-house sheet metal shop is rare in this market — and it's the reason BGSN can deliver fabrication work other contractors can't match for quality, speed, or flexibility. Whether you're a GC running a tight schedule, a facility manager who needs a custom part fast, or another mechanical contractor looking for a reliable fabrication partner, our shop is built to deliver.

Why Choose BGSN for Construction Services

  • True In-House Shop — Fabrication is done by our own team, in our own facility, under our own quality control — not subbed out.

  • Faster Lead Times — Because we control the schedule, we can turn around projects without waiting on outside vendors.

  • Custom & One-Off Capability — Non-standard sizes, specialty fittings, and unusual requests are no problem — we build to your drawings.

  • Backed by 25+ Years — Our shop is part of a full-scope mechanical contractor with decades of commercial and industrial experience.

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Who We Fabricate For

Our sheet metal shop supports both internal BGSN projects and external contractors, GCs, and supply houses that need a reliable fabrication partner.

Commercial HVAC contractors

General contractors & construction managers

Schools & institutional projects

Warehouses & distribution

Mechanical supply houses

Industrial facilities & plants

Healthcare & hospitality

Custom one-off fabrication requests

Downloads

Resources & Submittal Forms

Download our full catalog, product line card, and submittal forms to get a quote started faster.

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Sheet Metal Catalog

Our full product catalog covering rectangular duct, round duct, fittings, and specialty items.

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Round Duct Submittal Form

Sketch and spec your round/spiral duct needs so we can quote accurately and quickly.

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Company Line Card

One-page summary of BGSN's full company capabilities across mechanical construction and sheet metal.

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Rectangular Duct Submittal Form

Sketch and spec your rectangular duct needs so we can quote accurately and quickly.

Need Custom Duct or Sheet Metal? Let's Quote It.

Send us your drawings or fill out our submittal forms — our shop is ready to fabricate.

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